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Copper Crunch & EV Boom

Copper Crunch & EV Boom

 

Context

As of early 2026, the global shift toward Electric Vehicles (EVs) and AI data centers has triggered a structural copper shortage. Copper is now being framed as a "strategic asset" essential for the 21st-century energy transition, with prices reaching record highs of approximately $13,000–$15,000 per tonne.

About the News

  • Market Imbalance: Global copper demand is projected to reach 28 million tonnes in 2026, while supply is struggling to keep pace due to a decade of underinvestment.
  • The AI Factor: Beyond EVs, the rapid expansion of AI and GPU clusters has emerged as a new primary consumption category, requiring massive amounts of copper for high-capacity electrical feeds and cooling systems.
  • Record Prices: Copper prices have seen a 36% year-over-year appreciation as of January 2026, driven by critically low inventories in global storage hubs.

 

The Demand Surge: EV Intensity

Vehicle Type

Copper Content (Avg)

Usage Comparison

ICE (Internal Combustion)

~23 kg

Baseline

Hybrid (HEV)

~40 kg

1.7x increase

Battery Electric (BEV)

~83 kg

3.6x increase

Electric Bus (Ebus BEV)

224–369 kg

10x - 16x increase


  • Key EV Components: Copper is indispensable for battery anode collectors, traction motor windings (coils), high-voltage cabling, and charging infrastructure (each fast charger adds ~8 kg).

 

Supply Chain & Geopolitical Challenges

  • The "Copper Cliff": New mining projects take an average of 17 years from discovery to production. Declining ore grades in established mines (Chile, Peru) further constrain output.
  • Geopolitical Power Struggles:
    • US SECURE Act (2026): New bipartisan legislation in the US aims to create a $2.5 billion strategic mineral reserve to counter China’s dominance in processing (China controls ~90% of global rare earth processing and ~40% of copper smelting).
    • Western Price Alliances: The G7 and partners (including India and Australia) are discussing "price floors" to incentivize non-Chinese mining projects and insulate supply chains from economic coercion.
  • China's Pivot: Beijing is shifting its 15th Five-Year Plan focus from infrastructure-led growth to consumer-driven green technology, maintaining its position as the largest driver of copper demand.

 

Key Geography & Indian Scenario

  • Global Leaders: Chile (27%), Peru, Congo, and China.
  • India’s Position: India is roughly 56% self-sufficient in refined copper.
    • Jharkhand: Successful restart of the Kendadih Copper Mine (Jan 15, 2026) and modernization of the Surda Mines to meet green energy demand.
    • Madhya Pradesh: Malanjkhand (Balaghat) remains the largest open-cast copper mine in India.
    • Rajasthan: Khetri Copper Complex (Jhunjhunu) continues as a major production hub.
    • Policy Shift: The Ministry of Mines is expanding capacity from 4 Mtpa to 12.2 Mtpa by 2029 to reduce import dependence.

 

Way Forward

  • Urban Mining: Accelerating Non-Ferrous Metal Scrap Recycling to recover copper from old electronics and infrastructure.
  • Material Substitution: High copper prices (4.5:1 ratio vs. Aluminium) are forcing some industries to switch to aluminium for wiring where weight and space permit.
  • Strategic Stockpiling: Developing national reserves of critical minerals to buffer against price volatility and supply shocks.
  • Technological Innovation: Investing in deep-sea mining and satellite-based environmental monitoring to unlock new deposits sustainably.

 

Conclusion

Copper has transitioned from a cyclical industrial commodity to the "great enabler" of the green and digital era. Without a massive increase in mining investment and global cooperation on supply chains, the "Copper Crunch" risks becoming a significant bottleneck for global decarbonization goals.

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